Custom Design

Custom access solutions designed for your site

From Scratch to Match

At SafeSmart, our in-house designers and engineers combine decades of experience with advanced CAD software and 3D modelling to deliver accurate, site-specific access solutions.

Every design is developed to suit your exact environment – whether you’re working with complex machinery, tight spaces, or specialised operational requirements. Using detailed 3D modelling, we bring your solution to life before fabrication begins, so you can see exactly how it will look, fit, and function.
 
All designs are engineered to meet New Zealand standards, ensuring compliance, safety, and long-term performance.

 

Designed, engineered, and built in-house

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Our Design Process

1. Site Assessment

We review your site requirements, access challenges, and operational needs—either remotely or through an on-site visit.

2. Concept Design

Our team develops initial concepts using CAD and 3D modelling to visualise the safest and most effective solution.

3. Detailed Design & Sign-Off

Once a concept is agreed, we produce detailed engineering drawings for your review. We refine the design with you to ensure it meets your exact requirements before final approval.

4. Engineering & Compliance

All designs are engineered to meet relevant New Zealand standards, with safety, compliance, and functionality at the core.

5. Fabrication & Delivery

Once final sign-off is received, your solution enters our in-house manufacturing and quality control process. Each system is built to specification, thoroughly checked, and delivered ready for installation.

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CUstom Access Solutions for any application

We design custom access solutions for a wide range of industries, site conditions, and operational requirements. Whether you need a completely bespoke system or a modification of an existing product, our team can deliver a solution tailored to your environment.

For standard systems and product-based solutions, explore our full range of access equipment.

View Access products

The SafeSmart difference

âś” In-house expertise
Design, engineering, and manufacturing all under one roof for complete control and consistency.

âś” Proven experience
Decades of delivering custom access solutions across a wide range of industries and environments.

âś” Compliance assured
Designs meet relevant New Zealand standards, ensuring safety and reliability.

âś” End-to-end delivery
From concept and design through to fabrication and installation.

âś” Built for real-world use
Durable, long-lasting systems designed for demanding industrial environments.

 

Partnering with KiwiRail to Redefine Safe Access
KiwiRail required a better way to carry out maintenance on locomotive roofs, where existing access methods using ladders and harnesses introduced safety risks and inefficiencies.
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Boosting Cotton Soft’s Manufacturing Efficiency with Custom Stepovers
Cotton Soft, an Auckland-based tissue converting company, opened a new branch and quickly identified access inefficiencies around plant and equipment, leading to unnecessary downtime.
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Improving Access at Contact Energy’s Roxburgh Hydro Dam
Contact Energy required safer, more efficient access for maintenance at Roxburgh Hydro Dam, where existing solutions added risk and complexity.
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Need a custom access solution?

Talk to our team about your site requirements. We’ll design a safe, compliant solution tailored to your needs.
Request a custom design

Off the Shelf Solutions

Work Platforms

Aluminium Scaffolding

Edge Protection Systems